Your Saya will be hand carved, hand filed and sanded (custom made) to fit your sword blade. Traditional HONOKI wood is used and each Saya is fitted with genuine Water Buffalo horn parts (no plastic or wood) and after proper shaping and sanding, it is coated with 12 layers of genuine hand rubbed Japanese Cashew lacquer (no auto paint or spray can used in our shop). As a result of our high standard of workmanship and care, our Saya have been judged to be a superior value when compared to all others.
For Saya restoration and replacement, we provide:
- All newly made Saya are produced (hand carved) in our Portland shop & custom fitted to your sword blade.
- Our custom made Saya are made with the use of traditional Japanese Honoki wood (exclusive) and are provided with a hand rubbed finish of multiple layers of Japanese Cashew lacquer.
Our choice of using aged salt free Honoki wood guarantees that your Sword will not suffer the very common rusting and pitting problems that has been associated with Honoki wood. Most kiln dried wood has a moisture content of 12 to 15% which can contribute to premature rusting of your sword blade.
- The extra hard Cashew lacquer provides our traditional Saya with long lasting dent and ding resistance.
- The (see below) application of Same' or Rattan not only adds beauty and value to your Saya, it also adds extra protection for your hand and extends the use of your Saya by denying splitting.
Each Saya is fitted with genuine Water Buffalo Horn Kurikata, Koiguchi and Kojiri and each is available with a Sageo of your choice.
Same' covered Saya: The above Same' has been sanded smooth and filled with polished lacquer. Same' added to the Koiguchi area (as above) is also offered 'un-sanded' (painted black) and is preferred by those who enjoy a rougher texture.
Rattan-covered Saya: The above Saya features Rattan covering on the Koiguchi area. Available with clear lacquer (as above) or lacquered to match the color of the Saya.
Red Streaked Saya: The above style of Saya is another classic design that was very popular during the troubled times of the 1860's - 1870's. It is designed to create the illusion of an old piece of lacquer work that has been painted with alternating layers of black and red, and then worn down over time from handling to reveal the bottom color.
Custom Saya colors, the red streaked style, Rattan or Same' or metal parts added to the Saya are available as 'extras'.
Same' (stingray skin) sanded, lacquered & polished $40/inch, Un-sanded w/or w/out lacquer $35 per inch. Minimum of 6 inches
Rattan (Natural) added to your scabbard: $25 per inch inch if lacquered & polished Minimum of 6 inches.
Custom (other than black) colored Saya are $80 and up, depending. . . .
The 'streaked' Saya are $80 extra
Unless specifically requested otherwise, our Saya are fitted with the popular & exclusive below horn Kurikata # 32.
Kurikata # 32 features a smoothly polished hole that totally eliminates Sageo fraying and the need for Shitodomé.
In addition to providing custom made lacquered Saya, we offer SHIRASAYA which are produced using Japanese imported HONOKI wood (traditional). Decorative black water buffalo horn Mekugi-ana reinforcements (above & below) or Koiguchi / Fuchi bands are available at additional cost and are not part of a 'standard' Shirasaya. Replacement of damaged wood liners of WW-2 metal Saya are also available.
MAILING SWORDS :
NOTE: Sword blades sent for restoration should be mailed (U. S. Postal Service) in their original Saya if possible. If no Saya exists, contact us for instructions and photo's of how to mail a 'bare blade'.
If the original Saya is partially or fully split, it may still be used to safely mail the sword providing the two sides of the Saya are securely taped together with lots of 'duct' tape or Nylon reinforced tape.
THE 'Old' Saya: Unless you have a special need for the 'old' Saya, they are normally trashed because they have no further use or value. If your sword blade is being polished, it is unwise to put a freshly polished blade back into its old Saya due to the contaminants in the old Saya. If for some reason you want the original Saya or Tsuka returned, make sure to print your name & address on a tag and secure the tag to them along with a note indicating your desire to have them returned... otherwise we will assume you no longer have a need for it.
Please use the U.S. Postal Service for sending your swords to us and add 'insurance'. Insurance will often require a signature and as a result, your sword will not be left on our doorstep. (Please do not send your sword using UPS, FED-EX, DHL, etc....)
Proper sized cartons (6 x 6 x 48 inches) and the preferred plastic bubble pack material are available at all 'UPS stores'.
Please, no 'peanuts' when packaging of your sword.
Please, do not send your sword bag or Sageo with the sword.
To eliminate damage to your sword while it is in transit, please avoid using sub-standard packaging or light weight paper tubes normally meant for engineering plans & calendars. We don't want our P.O. carrier seriously cut by a improperly packaged sword. For your benefit, avoid using heavy plastic pipe because the weight will cost an arm & a leg to mail.
Very important: When mailing your swords, in addition to all of your 'contact' information, please place your 'LIST' of 'wants & needs' in an envelope and tape it to the sword handle where it won't get lost. Send your sword to the below address.
Call for details: 503-282-4567 -or- E-mail Us